Last Updated on April 8, 2025 by tanya

The Risks of Hydrochloric Acid in the Workplace

 

If Injured, Are You Eligible For Compensation?

 

A highly corrosive acid, the risks of hydrochloric acid in the workplace are real. It is widely used in industrial settings, laboratories and cleaning applications. Hydrochloric acid is largely used in processes such as metal refining, PF regulation and chemical manufacturing.

Exposure to hydrochloric acid can result in severe injuries, as well as long-term health consequences if mishandled or inadequately stored. If you have been injured or become ill due to exposure to hydrochloric acid, you may be able to file a personal injury claim.

If you are seeking compensation, First Personal Injury may be able to help. We partner with lawyers who work on a ‘No Win, No Fee’ basis.

 

The Dangers of Hydrochloric Acid

 

Hydrochloric acid is a colourless to slightly yellow liquid with a sharp odour. It is classified as a hazardous substance due to its corrosive properties.

If it comes into contact with skin, eyes, or mucous membranes, this acid has the potential to cause immediate and painful damage. The severity of the injury depends on the concentration of the acid and the duration of exposure.

 

Health Risks Include:

Skin Burns and Tissue Damage: Direct contact can cause chemical burns. In high concentrations, it can destroy skin tissue. This may lead to permanent scarring or disfigurement.

 

Eye Injuries: If hydrochloric acid splashes into the eyes, it can result in painful irritation, vision impairment, or even blindness. Immediate medical attention is needed if this happens.

 

Respiratory Problems: Inhaling the fumes can irritate the nose, throat, and lungs. However, prolonged or high-level exposure can lead to chronic respiratory conditions, such as bronchitis or pulmonary oedema.

 

Long-term Effects: Repeated low-level exposure can lead to chronic respiratory issues, dermatitis, or an increased sensitivity to future exposure.

 

How Exposure Can Happen in the Workplace

In many workplaces, hydrochloric acid is stored in drums, tanks, or pressurised containers. You may deal with it during transfer operations, chemical reactions, cleaning tasks, or spills. Despite safety regulations, exposure can occur due to several reasons:

Improper Handling or Storage

Hydrochloric acid should be stored in sealed, corrosion-resistant containers and in ventilated areas. If it is not stored properly, it increases the risk of leaks or spills. Additionally, inadequate labelling or access control may also lead to accidental misuse.

Equipment Failures

Leaking valves, ruptured hoses, and faulty pumps can release hydrochloric acid into the air or onto surfaces. Such malfunctions may be due to poor maintenance, substandard equipment, or wear and tear over time.

Lack of Personal Protective Equipment (PPE)

Employers are legally required to provide PPE like gloves, goggles, face shields, and acid-resistant clothing. Failure to do so—or if you are not trained to use it properly, may result in direct contact during routine tasks.

Inadequate Ventilation

Hydrochloric acid produces fumes that are heavier than air. So this can accumulate in poorly ventilated areas. Without appropriate extraction systems, workers may inhale hazardous concentrations, especially in confined spaces.

Insufficient Training

Employees who are unaware of proper handling procedures, emergency responses, and hazard identification are far more likely to suffer accidental exposure.

Spills and Accidental Releases

Workplace accidents involving transportation or mixing of chemicals can cause spills. If not immediately and properly contained, the acid can affect anyone in the vicinity.

Filing a ‘No Win, No Fee’ Claim

If you have suffered harm due to hydrochloric acid exposure, you may want to find out more about claiming for compensation through a personal injury claim. You may be entitled to do this if employer negligence caused your injury or illness.

You will be required to prove that the negligence was directly linked to the harm you have suffered. If you have a valid case, you may be eligible for compensation which covers your medical expenses, lost wages (past and future), as well as pain and suffering.

The time limit for filing a personal injury claim is generally three years from the date of injury. You will need to gather your medical records, incident reports and safety inspection logs. It is also advisable to have photos of the injury and hazardous conditions and possible witness statements.

 

Reaching out to a trusted claims company can make a significant difference in your journey ahead. At First Personal Injury, we work with experienced lawyers who operate on a ‘No Win, No Fee’ basis and will ensure you receive all the support you need. Call us at 0333 358 2345 or contact us online at First Personal Injury to learn more.